Our Top 5 Formax Folder Inserters

Folder Inserter Definition

A folder inserter, also known as a paper folding and stuffing machine, is an automated tool that is created to streamline the process of arranging mailings by effectively folding documents and inserting them into envelopes. These devices automate tasks that are usually done manually, like folding letters, inserting multiple documents into envelopes, sealing the envelopes, and preparing mail for delivery. Folder inserters are utilized in many businesses and organizations to simplify mail handling processes, reduce manual labor, improve accuracy, and increase efficiency in bulk mail preparation.

We sell a variety of folder inserters from Formax, a reputable manufacturer that produces mailing equipment. Formax offers a diverse range of folder inserter models suited for different business sizes and mailing needs. Their folder inserters have user-friendly interfaces and intuitive controls, which makes their folder inserters easy to set up and operate.

Here is a list of our Top 5 Formax Folder Inserters:

1. The Formax FD 6104 Folder Inserter

Key Features:

• Speed: Up to 1,350 pieces/hour
• Duty Cycle: Up to 5,000 pieces/month
• Feeder Capacity: Up to 100 sheets
• Folding Capacity: Up to 5 sheets
• Accepted Envelope Sizes: 8.8" - 9.5" W x 4.1" - 6.5" H
• Accepted Paper Sizes: 5.6" - 8.9" W x 7"- 14" L

Our Formax FD 6104 Folder Inserter is an entry-level tabletop inserter and low volume mailing solution. It has a 5” color touchscreen panel, and users can set up the device easily with wizard-based software. They can find the job list on the home screen, which will allow them to access saved jobs. In addition, the touchscreen has a one-touch feature, where users can program 15 jobs at once. This is great for recurring or frequently processed applications.

The folder inserter has 2 fully automatic sheet feeders, which are designed to feed paper into the machine. These sheet feeders pick up one sheet at a time from a stack of documents, and place it into the inserter. Also, there is one automatic insert feeder, also known as a business reply envelope (BRE) feeder, which is created to handle the insertion of business reply envelopes.

This envelope stuffer is capable of folding and inserting 1,350 sets of documents into envelopes within one hour, and it can process documents up to 14” in length. Furthermore, this folder inserter ensures that each envelope has the appropriate number of documents using electromagnetic double document detection.

2. The Formax FD 6406-Standard 6 Inserter

Key Features:

• Speed: Up to 4,000 pieces/hour
• Duty Cycle: 60,000 pieces/month
• Feeder Capacity: Up to 325 sheets, 20# paper (each feeder) / 725 (production feeder)
• Envelope Hopper Capacity: Up to 325 envelopes, top-loading

Our Formax FD 6406-Standard 6 Inserter is a mid-volume inserter solution, and is meant for businesses with moderate mailing needs such as medium-sized companies. The letter folder machine has 2 to 6 fully automatic feed stations, and can form different input configurations. The configurations are a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.

The inserter has a vertical output stacker, which is a component of the machine that is responsible for collecting and stacking the finished, processed documents in a vertical stack. The vertical output stacker holds up to 500 filled envelopes. There is also a top-loading envelope hopper, that holds envelopes and allows them to be loaded from the top of the machine. It is produced to feed envelopes into the inserter for the purpose of enclosing documents during the mailing process. The top-loading envelope hopper has a capacity of 325 envelopes, which can be refilled.

The machine has a powerful folding capacity, and folds up to 10 sheets (half fold), or up to 8 sheets (tri-fold) at one time. In addition, feeders can be linked for continuous operation, where one feeder empties, another takes over, letting users refill as needed until the job is complete.

3. The Formax FD 6608 Special 4 Folder Inserter

Key Features:

• Speed: Up to 4,300 pieces/hour, #10 envelopes
• Duty Cycle: Up to 80,000 pieces/month
• Feeder Capacity: Up to 325 sheets, 20# paper (each feeder) / 725 (production feeder)
• Envelope Hopper Capacity: Up to 500 envelopes, top-loading

Our Formax FD 6608 Special 4 Folder Inserter is a modular inserting solution, which means users can customize and expand the inserter’s capabilities based on specific mailing needs. The product is best for environments where there are various mailing volumes and diverse types of mailings. This folder inserter has a full-color 10” touchscreen display that has graphic icons that make the machine easy to use. There are 2 to 7 fully-automatic feed stations with a variety of input configurations: a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.

This piece of mailing equipment has an AutoSet feature that lets users load envelopes and documents into the machine, and then the device adjusts all settings automatically, and can store up to 50 programmed jobs for instant recall.

Some folder inserters have scanners, and use barcodes to make sure the right documents are inserted into the correct envelopes. The Formax FD 6608 Special 4 Folder Inserter comes with an optional CIS scanner, which reads OMR, 1D and 2D barcodes, QR codes, and OCR printed anywhere on the page. This gives the folder inserter the ability to automatically insert multiple-page documents, which removes the task of manually collating and inserting. Also, there are options to add high-capacity production feeders, 1 or 2 thin booklet feeders, short feed trays for small inserts or BREs, side exit trays, custom cabinets, and 402 series joggers.

4. The Formax FD 7104 Standard 3 Folder Inserter

Key Features:

• Speed: Up to 4,500 / 5,500 per hour (1-sheet, letter fold)
• Duty Cycle: Up to 180,000 pieces/month
• Feeders: Up to 17
• Tower Feeder Capacity: Three 500-sheet feeders
• Envelope Feeder Capacity: Up to 800

Our Formax FD 7104 Standard 3 Folder Inserter is a high volume modular inserter solution that can handle large quantities of mail efficiently and accurately. This product is fit for organizations with demanding mail processing like large corporations, fulfillment centers, and print service providers. This folder inserter has a modular design, which means the machine is composed of interchangeable modules, and allows users to configure the system according to their specific needs. In fact, there are 3 configurations with an optional Productivity Package, and the device’s modular design offers up to 8 modules with up to 17 feed stations, with high-capacity feeders, and a standard capacity of up to 1,500 sheets.

Each system is available with these standard feeder combinations: one 1,000-sheet feeder, one 500-sheet and one 1,000-sheet feeder, or three 500-sheet feeders. The top-loading envelope hopper holds up to 800 #10 envelopes. There are optional intelligent feeders, which are advanced feeding modules that incorporate technology and features designed to enhance the accuracy of the document insertion process. These intelligent feeders have the ability to read 1 and 2-track OMR, 1D barcodes and 2D data matrix, with codes located anywhere on the document, front or back.

Finally, the folder inserter machine can process up to 4,500 envelopes per hour (and up to 5,500 per hour if you select the optional Productivity Package). This generates up to 180,000 finished pieces per month.

5. The Formax FD 7700 Series Base 21 Modular Inserter

Key Features:

• Speed: Up to 7,000 envelopes/hour (#10 envelopes)
• Duty Cycle: Up to 300,000 pieces/month
• Document Feeder Capacity: Up to 2,000 sheets (combinations of 500 and 1,000 sheet feeders)
• Tower Feeder Sheet Size: Up to 16" L portrait feed (folding), 8.5" L landscape feed (no folding), Up to 8.5" W portrait feeding (folding), 12" W landscape feed (no folding)
• High-Capacity Insert Feeder: Up to 250 sheets (20 lb., 80 gsm), Up to 1/4" booklets

Our Formax FD 7700 Series Base 21 Modular Inserter is another high volume modular inserter solution that is an advanced and scalable document processing system designed to handle large volumes of mail with accuracy and precision. Industries and sectors that use this solution are print and mail service providers, financial institutions, insurance companies, government agencies, educational institutions, and utility and energy companies. The folder inserter is great for every mailing application from direct mail campaigns to mailings containing personal and private information.

The Formax FD 7700 Series Base 21 Modular Inserter is customizable from the inserter base up. You can select one of five tower feeder-folders, non-intelligent and intelligent high capacity insert feeders, and in-line feeder-folders to meet the criteria for your mailings. The modular design allows up to 11 feeders to be combined depending on the module configurations.

This folder inserter folds up to 8 sheets at a time, and can produce up to 7,000 envelopes per hour, and up to 300,000 finished pieces per month. This machine can process flats, which are larger, rectangular pieces of mail that can include items such as brochures, catalogs, large envelopes, or unfolded documents. When processing flats, the Formax FD 7700 Series Base 21 Modular Inserter can insert sets of up to 80 sheets, and/or up to 10mm in thickness with the Thick Set upgrade license. In addition, the top-loading envelope hopper can manage up to 800 #10 envelopes, or 500 10” x 13” flats, in landscape orientation for higher processing speeds.